TSB 06-19-14
NO CRANK / STARTER TERMINAL FATIGUE

Publication Date: September 18, 2006

FORD:
1997-2007 Crown Victoria
1997-2004 F-150 Heritage
1997-2006 Expedition
1998-2006 E-Series
1999-2006 F-Super Duty
2002-2007 Explorer
2004-2006 F-150
2007 Explorer Sport Trac

LINCOLN:
1998-2006 Navigator
2003-2005 Aviator

MERCURY:
1997-2007 Grand Marquis
2002-2007 Mountaineer

ISSUE:
Some vehicles may exhibit a no crank condition due to an open circuit in the starter relay to starter motor circuit at the starter motor connection.

ACTION:
Follow the Service Procedure steps to correct the condition.

SERVICE PROCEDURE

A new starter terminal wiring pigtail kit is released eliminating the need to replace the entire harness for the terminal connection.

NOTE: TERMINAL KIT ONLY SERVICES THE STARTER RELAY TO STARTER MOTOR CIRCUIT. THE KIT DOES NOT SERVICE STARTER MOTOR BATTERY POWER CIRCUIT.

Refer to instruction sheet contained in Wiring Pigtail Kit for wiring harness service procedure.

NOTE: REFERENCE THE APPROPRIATE WORKSHOP MANUAL SERVICE SECTION 303-06 FOR REMOVAL AND INSTALLATION OF THE STARTER MOTOR WIRING TERMINAL CONNECTION PROCEDURES.

PART NUMBER	PART NAME
6U2Z-14S411-NA	Wiring Pigtail Kit

WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage

OPERATION	DESCRIPTION	TIME
061914A	Install Wiring Pigtail kit (Do Not Use With 14200A)	0.4 Hr.
MT061914	Claim Additional Labor Required As Actual Time Or Use SLTS Operation If Available	Actual Time